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Our products are produced by using the most advanced and latest technology in new generation, high-strength ribbed bar- the SATRANG TMT bar.

EAGLE-TMT/Q&T (Quenching & Tempering Technology System)The use of EAGLE-TMT/Q&T (Quenching & Tempering Technology System), has enabled the production of these high strength re-bars.

The bar comes packed wit, extra toughness, a high elongation, ductility, the ability to weld and an excellent ability to bend.

Truly, they're bars that have been made with no compromise on strength and ductility, and they will surely give your homes longer life.

The SATRANG TMT Bar comes in the following grades and sections:

Grade

Fe - 415

Sections

8mm 10mm 12mm 16mm 20mm 25mm

Grade

Fe - 500

Sections

8mm 10mm 12mm 16mm 20mm 25mm

Grade

Fe - 550

Sections

8mm 10mm 12mm 16mm 20mm 25mm

Production Technology

Satrang Steels & Alloys (P) Ltd®. adapted the EAGLE-TMT/Q&T (Quenching & Tempering Technology System) for Manufacturing of international quality rebars because this is the first choice all over the country.

Directly after the last rolling mill stand, the steel bar surface receives a short intensive water cooling as it passes through the System. The rapid temperature reduction of the bar periphery converts the surface layer of steel bar to a hardened structure.

On leaving the pipe, the intensive quenching is followed by further cooling in atmosphere, so that the temperature between the hot core and the outer cooled surface is equalized – the surface layer gets tempered from the heat of the core. The resultant structure is a tempered Martensite zone at the periphery and a fine grain ferrite-pearlite structure in the central zone. Due to this unique and precise technology, Satrang rebars have all the desired properties of high strength, good toughness and ductility.

Satrang TMT Benefits

The use of high strength TMT results in 10-20% saving in steel consumption.

In developed countries, rebars with minimum yield strength of 500 N/mm2 (as against 415 N/mm2 in CTD bars) with high elongation values are specified for RCC work.

Satrang TMT rebars meet the requirement of even developed countries.

Satrang TMT rebars are stronger, more bendable and have higher thermal stability because of unique technology used.

Satrang TMT rebars ensure greater safety due to high elongation.

Satrang TMT rebars are the ideal choice even for Seismic zones 3, 4 & 5.

Globalisation has brought in awareness in India about the deficiencies of CTD bars (and superiorities of TMT bars) as the demand for proper Quenched & Self Tempered TMT rebars is increasing even in India.

Satrang TMT Bar Properties

Finer Grain Structure:

Size reduction from ingots to the bars is done gradually in multiple stages for better and consistent grain structure. Refined and finer grain structure give better metallurgical properties to the bars for longer life.

Customized Product:

Chemical, metallurgical and physical properties as per design requirements of clients are given by Satrang Steels. Additional relevant services are offered as per specific customer requirements.

Bend Properties:

Satrang TMT bars have excellent bend properties due to the unique ductility (elongation values) obtained by employing the EAGLE-TMT/Q&T Technology.

Higher Strength:

Satrang TMT bars have high strength and are available in all the grades. So, now you can have high strength bars and thus can easily cut the overall costs by optimizing consumption.

Corrosion Resistance:

Controlled water-cooling prevents the formation of coarse carbides, which has been cited as the main cause for the corrosive nature of common bar. Another reason for better corrosion resistance is the absence of surface stresses caused by the cold twisting (and Torsteel) process.

Perfect Roundness:

Satrang TMT bars have high strength and are available in all the grades. So, now you can have high strength bars and thus can easily cut the overall costs by optimizing consumption.

Weldability:

Satrang bars with carbon content less than 0.25% can be used for butt and other weld joints without reduction in strength at the joints.

Fire Resistance:

Unlike Tor steel and CTD Rebars, Satrang bars have high thermal stability. They are a preferred choice in case of elevated temperatures of 400 - 600° C applications (chimney, fires).

Higher Bonding Strength:

Satrang bars with their uniform and precise rib pattern ensure better bonding strength with concrete.This gives higher strength to the structure and hence a longer life.

Precise Gauge Control:

Gauge Control System ensures precise and accurate weight of the bars by controlling gauge of the bars automatically between stringent tolerances.

Formability:

Due to very high elongation values and consistent properties through out the length of bar, Satrang bars have excellent workability and bendability.

Strain Ageing:

Due to unique, scientific manufacturing process and chemical composition, Satrang bars show no tendency of brittleness either during welding or cold deformation of welded joints.


Satrang TMT Bar Specification

CHEMICAL COMPOSITION Element-IS 1786:2008

 

Indian Standard

SATRANG Specifications

Fe 415

Fe 500

Fe 550

SATRANG 415 TMT

SATRANG 500 TMT

SATRANG 550 TMT

Carbon, Max

0.3

0.3

0.3

0.23

0.23

0.23

Sulphur, Max

0.06

0.055

0.055

0.045

0.040

0.040

Phosphorus, Max

0.06

0.055

0.050

0.055

0.055

0.050

S + P, Max

0.11

0.105

0.100

0.100

0.095

0.090

MECHANICAL PROPERTIES Element IS 1786: 2008

Indian Standard

SATRANG Specifications

Fe 415

Fe 500

Fe 550

SATRANG 415 TMT

SATRANG 500 TMT

SATRANG 550 TMT

Yield Strength, Min (N/mm2)

415

500

550

450

530

580

Ultimate tensile Strength, Min (N/mm 2)

485

545

585

520

610

640

Elongation, Min (A 5) (%)

14.5

12

8

18

18

12

BEND PROPERTIES

NOMINAL SIZE mm MANDRAL DIAMETER FOR DIFFERENT GRADES (IS 1786: 2008)

Indian Standard

SATRANG Specifications

Fe 415

Fe 500

Fe 550

SATRANG 415 TMT

SATRANG 500 TMT

SATRANG 550 TMT

Up to and including 22

3d

4d

5d

3d

4d

5d

Over 22

4d

5d

6d

4d

5d

6d

d is the normal size in mm of the test price.

REBEND PROPERTIES

NOMINAL SIZE mm MANDRAL DIAMETER FOR DIFFERENT GRADES (IS 1786: 2008)

Indian Standard

SATRANG Specifications

Fe 415

Fe 500

Fe 550

SATRANG 415 TMT

SATRANG 500 TMT

SATRANG 550 TMT

Up to and including 10

5d

5d

7d

5d

5d

7d

Over 10

7d

7d

8d

7d

7d

8d

WEIGHT TOLERANCE

Size Of Bar

(mm2)

Cross-Sectional

Area (mm2)

IS 1786

SATRANG’S

Lower

Standard

Upper

8

50.3

0.367

0.395

0.423

0.375

-

0.415

10

78.6

0.574

0.617

0.660

0.586

-

0.648

12

113.1

0.844

0.888

0.932

0.857

-

0.919

16

201.2

1.501

1.580

1.659

1.525

-

1.635

20

314.3

2.396

2.470

2.544

2.421

-

2.519

25

491.1

3.735

3.850

3.966

3.773

-

3.927

Satrang TMT Bar Advantage

PROPERTIES SATRANG TMT BARS OTHER TMT BARS
RAW MATERIALS SATRANG TMT is made from In-house manufactured ingots.
in our own Integrated Steel Plant.
Steel used is made by reprocessed and scrap materials. No purification is done during the process of steel making. This results in to presence of high percentage of impurities in the finished products.
ROLLING Rolled in the fully automatic rolling mill of international standards. TMT bars rolled are of uniform size and strength which ensures long lasting construction. Conventional equipments are used for rolling of bars resulting in to uneven size and strength.
TECHNOLOGY Made by proven technology EAGLE-TMT/Q&T (Quenching & Tempering Technology System), which gives the bars higher yield strength, extra toughness and high elongation value. Due to non- standard TMT process, bars made are of 
uneven strength and thus unreliable for good construction. Bars show uneven bend quality.
PROCESSING Uniform rib pattern of rebars as the ribs are made of 
using the CNC notch cutting machine. This ensures 
strong bonding with concrete.
Ribs are generally cut by using the manual method 
resulting in uneven rib pattern thereby making bonding weaker in the structure.
RING TEST When cut ends of rebars are dipped in the NITRAL Solution (1 part of Nitric Acid + 9 parts of Alcohol) two distinct rims of dark tempered martensite rim and light ferrite-pearlite core appears, which exhibits desired 
micro structure for quality construction.
Due to improper quenching No such rims / rings are 
visible when dipped in the NITRAL Solution. Rings only appears when the Quenching and Self tempering of Bars 
are done properly.
STRENGTH Yield strength ranging from 430 to 460 N/mm Yield strength ranges from 360 to 390 N/mm due to improper and inadequate QST treatment.
ELONGATION Generally rebars will have elongation from 16 to 28% depending on final yield strength. Very high elongation percentage ranging from 32-40% 
due to improper and inadequate QST treatment.
SPECIFICATION As per BIS standards. Ensures safe construction, can with stand fire hazards, Seismic turbulences, etc. Not conforming to IS specifications. Resulting into unsafe construction and can not resist seismic turbulences & fire hazards.
QULAITY World Standard Quality No guarantee of Quality

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